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    DISCS STACK SEPARATORS

    HAUS Centrifugal Separators | High-Performance Separation Systems

    Centrifugal separators are intended for mechanical separation of solid-liquid or solid-liquid-liquid suspensions. Separators are widely used in olive oil, dairy products, food and beverage production, juice production, oil refining and oil recovery.

    The separators consist of the bowl group rotating at high speed, the drive mechanism that moves the bowl group and a frame construction carrying these elements. HAUS separators ensure the continuous and rapid removal of solids during the process of separation of the feed product into phases by discharging unwanted solid particles quickly and without interrupting the product feed. Thanks to its high centrifugal force and fast discharge systems, it saves time and energy.

    High Separation Precision

    Minimum particle size that can be separated is directly related to the viscosity of the fluid, density difference between phases, capacity and the design of the selected separator. Based on its extensive process knowledge and experience, HAUS provides the most suitable separator model for its customers. This enables solid particle separation up to 1 μm in specific processes.

    Three Different Configurations

    Separators can be classified into three different configurations as purifiers, concentrators and clarifiers according to their application areas.

    Clarifiers provide cleaning of unwanted solids and obtaining a clean and sediment-free product by separating solid-liquid mixtures, while minimizing the need and costs of filtration in the processes where filtration is compulsory.

    Purifiers are designed to separate liquid-liquid mixtures, while concentrators are designed to separate liquid-liquid mixtures from each other and to adjust the concentration of the light phase to the desired value. Purifiers and concentrators provide high efficiency separation and are effective in solid particle cleaning.

    Manual and Automatic Discharge Options

    According to your needs; there are manual separators that can be easily removed and cleaned manually and automatic discharge separators which remove unwanted solids out of the bowl quickly and effectively at set intervals without interrupting the product supply.

    Superior Performance and Features

    HAUS separators have high separation efficiency, quiet operation, low power consumption, easy operation, high hygiene and superior material quality. Operating parameters (solid discharge frequency, etc.) can be easily changed with the touch screen panel on the separator panel and can be easily integrated to fully automated plants.

    The materials used in HAUS separators are selected according to the requirements of the sector for which they are designed and international standards. HAUS separators incorporate the latest innovations in separation technologies. HAUS separators provide process-based properties such as cleaning in place (CIP) system, high temperature resistance, erosion protection, corrosion resistance.

    Flexible and Customizable Solutions

    Separator accessory equipment and piping connections can be changed as desired. HAUS Centrifuge Technologies has a separation solution that meets your needs under any circumstances thanks to flexible project-based works and customizable separation solutions.

    Configuration Separation Type Application
    Clarifier Solid-Liquid Solid particle cleaning, filtration cost reduction
    Purifier Liquid-Liquid Phase separation, solid particle cleaning
    Concentrator Liquid-Liquid Phase separation and concentration adjustment










    High separation efficiency
    High separation efficiency
    High quality material
    High quality material
    Low noise and vibration
    Low noise and vibration
    Easy control of the working parameters by using HMI and PLC
    Easy control of the working parameters by using HMI and PLC
    Fast and effective solid discharges
    Fast and effective solid discharges
    Drive systems with low power consumption
    Drive systems with low power consumption
    High hygiene and ready for cleaning in place(CIP)
    High hygiene and ready for cleaning in place(CIP)
    Flexible project-based separation solutions
    Flexible project-based separation solutions


    WORKING PRINCIPLE

    Centrifugal Separator Operating Principle

    Product Feeding and Phase Separation

    The product mixture is introduced into the bowl, where it is put into rotation. The centrifugal force results in the product mixture being separated according to density differences. The product is forced to flow through tiny spaced discs, which allows the heavy phase and the light phase to flow in opposite directions.

    Heavy Phase and Light Phase Discharge

    The heavy phase overflows from the periphery through the heavy phase paring disc* (centripetal pump) depending on separator type to exit under pressure. The light phase flows in the center through the light phase paring disc*, depending on separator type also exiting under pressure. The counter-pressure valves on the outlet pipes can be adjusted to regulate the interphase inside the bowl.

    Solid Particle Discharge

    Heavier solid particles accumulate in the sludge volume of bowl periphery, from where they are discharged periodically. During partial discharge operation, only the sludge volume is emptied. Differently, the total discharge operation empties the entire bowl volume. Any sequence of partial and total discharge can be programmed into the PLC via the HMI interface, such that it is carried over by the automatic control system.

    * It may vary depending on separator model (free flow / centrifugal pump)

    Step Process Description
    1 Product Feeding Product introduced into bowl, centrifugal force generated
    2 Disc Separation Phase separation through discs by density difference
    3 Light/Heavy Phase Discharge Pressurized discharge via centripetal pumps (paring discs)
    4 Solid Discharge Periodic partial/total discharge for solid removal






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    "HAUS manufactures a comprehensive portfolio of high-quality centrifuge technology products such as; • Decanter centrifuges, • Disc stack separators, • Continuous system olive oil extraction plants, • Screw presses, • Turbo blowers, • Mobile units and auxiliary equipment and offers familiar service on set-up, turn-key integrated project management, maintenance, spare-parts and aftersales solutions for specific markets and industries."
    HAUS provides products and service to various applications at olive oil, food, environment, energy and industry sectors.
    To become a HAUS supplier: https://supplier.hausworld.com/register.php
    During the guarantee period, if the scheduled maintenance of your product is not carried out on time by the authorized service, any damage due to breakdown may cause your product to be evaluated beyond the scope of the warranty. To prevent this situation, planned maintenance of your product is recommended to be done on time. In order to make a planned maintenance agreement, you can fill out related form: http://hausworld.com/page-28-maintanence-repair.html
    "First of all, you should carefully read the user operation manual provided with your machine and make sure that the specified suggestions and instructions are followed completely. You should choose your operators among those who are trained or willing to keep up. Full participation in the operator training given by the personnel sent during commissioning should be ensured and people who do not receive this training should be prevented from interfering with the machine. It should be ensured that the relevant operators of all shifts are ready for this training in the commissioning training. You should pay attention to the maintenance and cleaning of your machine, make sure that the maintenance plan is fully implemented and make sure that the controls specified in the user's operating manual are carried out. During maintenance, you should pay attention to the use of original spare parts. While using your machine, attention should be paid to the errors and warnings on the user screen, it should be checked by observing that the operating parameters are in accordance with the given values. It should be ensured that the usage limits are not exceeded, in case of any contrary, the machine should be stopped immediately with the methods specified in the user manual and should be contacted with after sales services department. Use oils recommended by HAUS After Sales Services for machinery and auxiliary equipment. Upon request, HAUS After Sales Services department provides on-site machine usage training. You may fill related form to proceed further: http://hausworld.com/page-30-customer-services.html "
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