BlogTHE LIFE CYCLE FLOWS NATURALLY
OLEAPHENOL High Polyphenol Olive Oil Production Plant has been specially designed considering the important factors of air, water, temperature, light and hygiene in order to produce high quality olive oil with high polyphenol value.
DECANTER CENTRIFUGE
HAUS Centrifuge Decanters are used to take free oil in olive paste under high centrifugal force at maximum quality. Decanters consist of a horizontally rotating bowl that is bedded on both sides on a main frame and a scroll conveyor that provides continuous discharge of the solid phase separated in the bowl. In the decanter used in the OLEAPHENOL High Polyphenol Olive Oil Production Plant series, the difference speed between the drum and the spiral is adjusted by means of a belt pulley.
- Easily accessible rotating assembly for cleaning and maintenance
- Special scroll design to prevent paste heating
- Smooth surfaces to prevent product accumulation and ensure easy cleaning
- Drum cooling and washing system
- Vibrating screen with glass cover and insulation
VERTICAL MALAXER
The malaxer is generally formed by the combination of chamber groups that have the same volume. Each chamber contains a mixer, driven by a constant speed gear motor and specially designed to knead and mix the olive paste precisely. The aim is to ensure a homogeneous temperature distribution and free oil droplets to come together.
Each chamber has a closed circuit water jacket to keep the olive paste at the desired temperature level. The water is circulated by a pump controlled according to the temperature sensor values.
- Makes the mass ready for oil extraction by kneading olive paste
- Separate temperature control for each chamber
- Pneumatically controlled valve for automatic decanter feeding
- Removable mixer for thorough cleaning
- Scraper system to prevent puddles in the bottom
- Dough and jacket water temperature sensors
- Double-walled chamber for homogeneous temperature distribution
- Inert gas supply infrastructure to prevent oxygen contact
- Pressure sensor for fullness control and capacity monitoring
- Complete stainless steel elliptical piston pump
- Easy and residue-free cleaning at end of day
STAND CRUSHER
The Olive Crusher performs the first process step required to extract oil from the olive. It crushes the olives into dough. The way the olive crushes is very important as it will affect the organoleptic properties of the oil.
- Allows olives to be broken into dough in controlled manner
- Special design for minimum heat increase during breaking
- Automatic stop system in case of overload
- Cover sensor for work safety
- Easy maintenance design
- Bunker level sensor to prevent overflows
- Temperature monitoring after breaking
WASHING MACHINE WITH DRYING
Washing Machine is designed to clean olives from materials such as sand, soil, etc. and to separate other foreign parts (stone, metal, plastic). All equipment is made of stainless steel. It is controlled from the washing section of the main control panel.
- Automatic discharge of foreign substances
- Washing without harming olive flesh
- Vibrating sieve for water separation
- Air drying system for moisture removal
CONVEYOR BELT WITH LEAVES REMOVER
The Olive Conveyor Belt performs the duty of removing the leaves from the olives while being transferred to the washing section. It is equipped with a hopper, a belt mounted frame and a defoliator. All equipment is made of stainless steel.
- Speed-adjustable conveyor band for efficient cleaning
- Driver-controlled valve for continuous and balanced feeding
- Automatic band cleaning system
- Single piece rubber band compliant with International Food Regulation
- Adjustable suction power leaf separator
- Long life, hygienic and durable structure
PRODUCT MODELS
| TECHNICAL SPECIFICATIONS | |
| PLANT EQUIPMENT | |
| BELT | BP-321 |
| WASHING | YP-40 |
| CRUSHER | KP-7,5 |
| MALAXER | MP-2X350 |
| DECANTER | DMV 2342 |
| TECHNICAL SPECIFICATIONS | |
| PLANT EQUIPMENT | |
| BELT | BP-321 |
| WASHING | YP-40 |
| CRUSHER | KP-15 |
| MALAXER | MP-3X350 |
| DECANTER | DDV 3042 |
