OLEAPHENOL High Polyphenol Olive Oil Production Plant
THE LIFE CYCLE FLOWS NATURALLY
OLEAPHENOL High Polyphenol Olive Oil Production Plant has been specially designed considering the important factors of air, water, temperature, light and hygiene in order to produce high quality olive oil with high polyphenol value.
DECANTER CENTRIFUGE
HAUS Centrifuge Decanters are used to take free oil in olive paste under high centrifugal force at maximum quality. Decanters, consist of a horizontally rotating bowl that is bedded on both sides on a main frame and a scroll conveyor that provides continuous discharge of the solid phase separated in the bowl. In the decanter used in the OLEAPHENOL High Polyphenol Olive Oil Production Plant series, the difference speed between the drum and the spiral is adjusted by means of a belt pulley.
Easily accessible rotating assembly for cleaning and maintenance
Speciale design della coclea per prevenire il riscaldamento della pasta
Smooth surfaces to prevent product accumulation in the drum and to ensure that residues can be easily cleaned
Drum cooling and washing system
Vibrating screen with glass cover and insulation
VERTICAL MALAXER
The malaxer is generally formed by the combination of chamber groups that have the same volume as each other. Each chamber contains a mixer, driven by a constant speed gear motor and specially designed to knead and mix the olive paste precisely: The aim is to ensure a homogeneous temperature distribution and free oil droplets to come together. Each chamber has a closed circuit water jacket to keep the olive paste at the desired temperature level. The water is circulated by a pump controlled according to the temperature sensor values to maintain the temperature level. A sight glass allows visual inspection of the pulp condition inside each chamber. All parts of the malaxer that come into contact with the product are manufactured using stainless steel and food grade material. The malaxer is connected to the main control panel which has a touch panel and / or a display to easily view and control the main process parameters.
It makes the mass ready for oil extraction by ensuring that the olive paste coming out from the crusher is mixed and kneaded for a certain
period of time.
The temperature of the water circulating in the water jacket of each compartment can be adjusted separately, and the olive paste temperatures in each compartment can be controlled as needed.
Thanks to the pneumatically controlled valve, it ensures that the selected chamber is automatically transferred to the decanter feed pump.
It has a removable mixer for thorough cleaning.
It has a scraper system to prevent puddles in the bottom of the eye.
There is a sensor for measuring both dough and jacket water temperature in each chamber.
Homogeneous temperature distribution is provided with the all-round double-walled chamber.
It has an inert gas supply infrastructure to prevent contact with oxygen.
With the pressure sensor, fullness control and monitoring of the olive amount processed are provided.
Complete stainless steel elliptical piston pump to prevent contact with any rubber parts
Easy and residue-free cleaning at the end of the day for high phenol and breathability target
STAND CRUSHER
The Olive Crusher performs the first process step required to extract oil from the olive. It crushes the olives into dough. The way the olive crushes is very important as it will affect the organoleptic properties of the oil.
It allows the olives to be broken into dough
It has a special design for minimum heat increase during breaking
In case of overload, it stops the preceding equipment and cuts off the supply
The sensor on the cover helps prevent possible work accidents by preventing the breaker from working while it is open
It has a design suitable for easy maintenance. Overflows are prevented with the level sensor on the bunker
The temperature of the olive and the dough after it is broken on the bunker is monitored
WASHING MACHINE WITH DRYING
Washing Machine is designed to clean olives from materials such as sand, soil, etc. and to separate other foreign parts (stone, metal, plastic). All equipment is made of stainless steel. It is controlled from the washing section of the main control panel.
Foreign substances accumulated in the washing chamber are automatically discharged.
Olives are washed without harming their flesh and afterwards they are efficiently purified from their water thanks to the vibrating sieve.
The remaining water particles are also removed by the air drying system.
CONVEYOR BELT WITH LEAVES REMOVER
The Olive Conveyor Belt performs the duty of removing the leaves from the olives while being transferred to the washing section. It is equipped with a hopper in which the olives are poured, a belt mounted frame which carries the olives to the washing section and a defoliator. Hopper has a special geometry that prevents the accumulation of olives. The material of the band is made of a single piece of rubber in accordance with the International Food Regulation. A special brush attached to the belt frame provides automatic cleaning of the belt, increasing the lifetime of the belt by cleaning the sludge, especially with the extremely dirty olives.
Thanks to its speed-adjustable conveyor band feature, it provides more efficient cleaning of olives of different dirtiness and sizes.
With the driver-controlled valve system under the bunker, the amount of olives to be transported can be adjusted, the continuity of the transfer is ensured, and the staff are prevented from constantly waiting at the machine.
A long life is offered with an automatic system that ensures the cleaning of the band and a solid band made of rubber in accordance with the International Food Regulation.
The leaf separator with adjustable suction power provides more efficient separation.
It is completely made of stainless steel.
PRODUCT MODELS
*HAUS, reserves the right to modify the specifications herein at anytime without prior notice.
THE LIFE CYCLE FLOWS NATURALLY
OLEAPHENOL High Polyphenol Olive Oil Production Plant has been specially designed considering the important factors of air, water, temperature, light and hygiene in order to produce high quality olive oil with high polyphenol value.
DECANTER CENTRIFUGE
HAUS Centrifuge Decanters are used to take free oil in olive paste under high centrifugal force at maximum quality. Decanters, consist of a horizontally rotating bowl that is bedded on both sides on a main frame and a scroll conveyor that provides continuous discharge of the solid phase separated in the bowl. In the decanter used in the OLEAPHENOL High Polyphenol Olive Oil Production Plant series, the difference speed between the drum and the spiral is adjusted by means of a belt pulley.
VERTICAL MALAXER
The malaxer is generally formed by the combination of chamber groups that have the same volume as each other. Each chamber contains a mixer, driven by a constant speed gear motor and specially designed to knead and mix the olive paste precisely: The aim is to ensure a homogeneous temperature distribution and free oil droplets to come together. Each chamber has a closed circuit water jacket to keep the olive paste at the desired temperature level. The water is circulated by a pump controlled according to the temperature sensor values to maintain the temperature level. A sight glass allows visual inspection of the pulp condition inside each chamber. All parts of the malaxer that come into contact with the product are manufactured using stainless steel and food grade material. The malaxer is connected to the main control panel which has a touch panel and / or a display to easily view and control the main process parameters.
STAND CRUSHER
The Olive Crusher performs the first process step required to extract oil from the olive. It crushes the olives into dough. The way the olive crushes is very important as it will affect the organoleptic properties of the oil.
WASHING MACHINE WITH DRYING
Washing Machine is designed to clean olives from materials such as sand, soil, etc. and to separate other foreign parts (stone, metal, plastic). All equipment is made of stainless steel. It is controlled from the washing section of the main control panel.
CONVEYOR BELT WITH LEAVES REMOVER
The Olive Conveyor Belt performs the duty of removing the leaves from the olives while being transferred to the washing section. It is equipped with a hopper in which the olives are poured, a belt mounted frame which carries the olives to the washing section and a defoliator. Hopper has a special geometry that prevents the accumulation of olives. The material of the band is made of a single piece of rubber in accordance with the International Food Regulation. A special brush attached to the belt frame provides automatic cleaning of the belt, increasing the lifetime of the belt by cleaning the sludge, especially with the extremely dirty olives.
PRODUCT MODELS
*HAUS, reserves the right to modify the specifications herein at anytime without prior notice.
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