From Traditional Methods to Advanced Separation Technologies PRO-VSEP 1000
PRO-VSEP 1000 is a next-generation centrifugal separator solution that makes phase separation in olive oil production faster, more efficient and more hygienic.
Olive oil is a valuable natural product whose quality is directly determined by the efficiency of the separation processes carried out during production. Beyond its nutritious content and rich aromatic profile, achieving low acidity, bright color and high polyphenol values is closely related to how effectively it is separated from water and unwanted solid particulates.
Historically, olive oil was obtained by pressing crushed olive paste and leaving the oil-water mixture to settle; today, advanced centrifugal separators significantly increase yield, clarity and hygiene levels. Next-generation high-speed separation technologies bring high efficiency, continuity and superior product purity to modern production lines.
Traditional and Modern Methods in Olive Oil Production
In traditional methods, phase separation was achieved by allowing the oil-water mixture to settle naturally in large tanks. Today, modern production technologies carry out separation fully automatically from the first stage of the line to the final product.
Traditional Production Method
In the past, olive oil was produced by leaving the oil-water mixture obtained from crushed olive paste in large tanks to separate naturally. During this settling process, heavier water and sediment moved to the bottom while the oil accumulated at the top.
However, this phase separation could take hours or even days; during that time oxidation increased and quality losses occurred. Manual oil collection and frequent tank cleaning also increased labor requirements and contamination risk.
Modern Production Method
In modern olive oil production, separation is carried out fully automatically throughout the line. The process is designed to separate oil-water-solid phases efficiently without damaging the olive’s structure.
High-speed separators precisely remove water and fine particulates from crude oil, delivering cleaner, brighter and more stable olive oil with improved clarity, stability and shelf life.
PRO-VSEP 500 reduces oil losses through high-speed centrifugal action and directly contributes to obtaining low-moisture, more stable olive oil with a longer shelf life.
The settling tank, designed as a result of innovative R&D efforts, enables entry and exit without exposing the product to oxygen, thereby reducing the loss of valuable phenolic compounds. Field tests have confirmed that it operates without creating thermal load even at high speeds.
The CIP system and stainless steel equipment enhance food safety by minimizing the risk of microbial contamination. Its compact design is suitable for installation in confined spaces; lightweight components facilitate maintenance processes.
- Perfect clarity at a maximum speed of 9500 RPM
- Minimum oxygen contact for maximum quality thanks to the closed feed and discharge system
- Efficient solution in confined spaces with a compact design
- Easy maintenance and quick intervention with lightweight and easily accessible parts
PRO-VSEP 1000 is a high-speed disc separator designed for the rapid and gentle separation of the product from water and solid phases. Its optimized inlet geometry prevents emulsification and quality loss with low shear, while high centrifugal force achieves phase separation within seconds.
The automatic discharge system rapidly evacuates sediment, minimizing oil loss and enabling uninterrupted production.
Hygiene, Control and Continuity
Thanks to its fully CIP-compatible structure, the bowl and product lines are cleaned automatically, ensuring hygiene and process continuity.
Regular CIP application prevents sediment and oxidative residues, enabling a clearer, more stable oil with a longer shelf life.
Advanced Separation for Modern Olive Oil Production
Today’s advanced PRO-VSEP 1000 separators also consume less energy and provide precise control over separation parameters. These features support sustainable production and make the production of high-quality extra virgin olive oil standard and reliable.
With its operator-friendly design and advanced engineering solutions, PRO-VSEP 1000 stands out as an indispensable element in the modern olive oil sector.
PRO-VSEP 1000 reflects HAUS’s engineering strength and R&D approach in olive oil production technologies.
With high speed, low energy consumption, hygienic design and superior separation performance, it raises quality standards in modern olive oil production.
Gamze Çam
R&D Engineer
