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Malaxer
The Malaxer is an assembly of units where the olive paste becomes a mixture of free oil, vegetation water and solids, ready for oil extraction. Each malaxer contains a helical screw, moved by a fixed speed gear motor, and specially shaped to gently move and mix the paste: the aim is to obtain a constant temperature distribution, efficient oil releasing and surfacing, while avoiding the paste oxidation. Each malaxer unit has a water jacket connected with a closed loop heating system, to maintain the olive paste at the desired temperature level. The hot water is circulated by a circulation pump to keep the temperature level set by the operator, according to the reading of temperature sensor. A window with anti-condensation glass allow the visual control of the condition of the paste inside each malaxer unit. Each part of the malaxer is made of stainless steel and food grade material. The Malaxer is connected to the general control panel, which may have a peripheral touch-panel and/or display mounted on the malaxer, to display and control all the process parameters.

WORKING PRINCIPLE
After Crusher, crushed olives can be transferred to the Malaxer in both manual and automatic ways. In manual models, the Olive Crusher is located onto the malaxor and the crushed olives are dispensed to fill the malaxer units with a horizontal screw conveyor mounted on the malaxer. In automatic models, the Crusher is outside and on the ground, crushed olives are transferred to the malaxer units by the control of pneumatic valves. The olive paste filled into the malaxer is expected to be kneaded gently by means of internal screw to release oil for a certain period of time. Matured olive paste is delivered to the decanter under operator control, this is achieved by opening the valve located at the bottom of the malaxer. Horizontal conveyor, mounted below the malaxer, empties each malaxer unit by driving the paste to the paste pump that feed the decanter. Feeding and discharge timing, sequence and kneading time is determined by the operator. A sensor system prevents any losses, stopping the conveyor and crusher in case of malaxer overload, while signaling when a malaxer has been fully emptied. Each malaxer has a system to wash the internal surfaces of the malaxer, made by water spray pipes, which is controlled manually.The water temperature in the water jackets of each malaxer unit is controlled by separate pumps and is suitable for adjusting olive temperature according to customer demands, this condition is optional.







PRODUCT MODELS



TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,5 kW
DIMENSIONS (Length * Width, Height) 4853 X 2425 * 1911 mm
WEIGHT 3000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2894x1982, 2013mm
WEIGHT 550 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2736x3906, 2210mm
WEIGHT 1600 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2737x4920, 2271mm
WEIGHT 2000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2802x5663, 2271mm
WEIGHT 2500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,5 kW
DIMENSIONS (Length * Width, Height) 2999,6483, 2368mm
WEIGHT 3500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2801x6376, 2271mm
WEIGHT 3000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2801x7054, 2271mm
WEIGHT 3500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,5 kW
DIMENSIONS (Length * Width, Height) 2999x8183, 2368mm
WEIGHT 4500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 2460x1270, 1680mm
WEIGHT 400 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 1,1 kW
DIMENSIONS (Length * Width, Height) 1827x7299, 2558mm
WEIGHT 3500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 5,5 kW
DIMENSIONS (Length * Width, Height) 1030x3408, 1686mm
WEIGHT 1000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 5,5 kW
DIMENSIONS (Length * Width, Height) 2791x6570, 1680mm
WEIGHT 5000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 5,5 kW
DIMENSIONS (Length * Width, Height) 2305x8091, 3102mm
WEIGHT 5000 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 5,5 kW
DIMENSIONS (Length * Width, Height) 2424x7657, 4282mm
WEIGHT 7500 kg


TECHNICAL SPECIFICATIONS
INSTALLED MOTOR POWER 5,5 kW
DIMENSIONS (Length * Width, Height) 2445x7620, 5462mm
WEIGHT 10000 kg
*HAUS reserves the right to modify the specifications stated here without prior notice to the customer.



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After your machine arrives, the first thing to do is to open the packaging of the machine and check whether there is any damage or deficiency on it. The equipment you have delivered should be kept in a closed and safe environment away from moisture, heat, and humid environments. To be sure that the documents such as usage, operating manual, electrical project sent to you with the machine will not be lost, you should make sure that you secure such documents. You should make sure that the set of tools are correct and complete, and that you keep such tools in a suitable place for use when necessary. You should contact the project department for installation and after your installation is complete, you should contact HAUS After Sales Services for commissioning.
"First of all, you should carefully read the user operation manual provided with your machine and make sure that the specified suggestions and instructions are followed completely. You should choose your operators among those who are trained or willing to keep up. Full participation in the operator training given by the personnel sent during commissioning should be ensured and people who do not receive this training should be prevented from interfering with the machine. It should be ensured that the relevant operators of all shifts are ready for this training in the commissioning training. You should pay attention to the maintenance and cleaning of your machine, make sure that the maintenance plan is fully implemented and make sure that the controls specified in the user's operating manual are carried out. During maintenance, you should pay attention to the use of original spare parts. While using your machine, attention should be paid to the errors and warnings on the user screen, it should be checked by observing that the operating parameters are in accordance with the given values. It should be ensured that the usage limits are not exceeded, in case of any contrary, the machine should be stopped immediately with the methods specified in the user manual and should be contacted with after sales services department. Use oils recommended by HAUS After Sales Services for machinery and auxiliary equipment. Upon request, HAUS After Sales Services department provides on-site machine usage training. You may fill related form to proceed further: http://hausworld.com/page-30-customer-services.html "
"In case of a breakdown, you should apply to HAUS After Sales Services via e-mail, phone, website, or fax. You can send your service, spare parts and technical information requests by using digital channels. Thus, your service record will be opened and systematic action will be started and you will be returned as soon as possible."